Im using the k04 maf settings on a k04 file. Only areas I can see which would cause a issue is the ones where the k03s might under-read on some occasions due to the less air going into it.
Are there any of the k03 maps I should be switching into my k04 file to allow the ECU to see the 'smaller' turbo properly.
IF you are running a k03s on a file calibrated for a k04 the first thing I would change turbowise is the boost PID settings to what a stock k03s file would have and start from there. KFLDRL(iirc, the map that adjusts WGDC is what I mean anyway) should be made much much closer to stock k03s file calibrations. This should take care of some of your woes.
I used to get 15 psi boost on my old k03s at like 1800 - 2000rpms so adjust ldrxn accordingly. The highest I've seen on my boost gauge at that rpm range with my k04-023 is about 10psi
lol If I had your setup I would see what I could get out of that k03s before it grenades... Hello 30+ psi..
before anyone else rips you a new one as its posted in lots of places here on the forum.. .xls files suck, save it as a .csv, no one is even going to DL that file most likely.