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Author Topic: 2001 all-road 2.7 ST build  (Read 98208 times)
spacecadet
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« Reply #30 on: October 31, 2016, 07:31:18 PM »

everytime i go into the shop i expect to see this where i left the can:
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TijnCU
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flying brick


« Reply #31 on: November 01, 2016, 01:08:42 AM »

Haha. It surely cleans good, those pistons look new.
Yeah dont weld with the door open unless you have huge gas flow  Grin We always save on welding costs by welding all the way in the back of the shop (in the summer) when the doors are open, so we can maintain low gas flow and still make good welds. Contaminated steel also can cause strange welding issues, similar to what you get from missing gas.
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spacecadet
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« Reply #32 on: November 01, 2016, 04:31:48 PM »

Got new manifolds finished and bolts actually clear this time:p


merge collector with turbo inlet v-band:


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Carsinc
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« Reply #33 on: November 01, 2016, 05:58:16 PM »

I'm over here like lets see that tig torch and some up close of those welds?
Are you back purging everything?
Are you planing to use a flex in one of the up pipes?
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spacecadet
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« Reply #34 on: November 02, 2016, 07:50:30 AM »

Lol I'm an amateur/hobbyist welder so your not gonna get any weld porn from me.

All the stainless is purged, much to the dismay of my wallet.

Was going to do a flex on each side.
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vwaudiguy
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« Reply #35 on: November 02, 2016, 09:38:38 AM »

Lol I'm an amateur/hobbyist welder so your not gonna get any weld porn from me.

All the stainless is purged, much to the dismay of my wallet.

Was going to do a flex on each side.

Your hardware/ fabrication components looks nice. I've only seen one flex between the headers on STK's. Not sure if you need 2.
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"If you have a chinese turbo, that you are worried is going to blow up when you floor it, then LOL."
Carsinc
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« Reply #36 on: November 02, 2016, 11:02:02 AM »

I agree one hundred percent one flex other no flex.
Choose your flex carefully there is alot of junk out there.
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spacecadet
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« Reply #37 on: November 03, 2016, 05:19:25 PM »

tig torch broke in half Sad looking for replacement
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spacecadet
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« Reply #38 on: November 16, 2016, 06:23:01 PM »

update got new tig torch finally.

got up pipes fully tacked up.

Mistake 1: i did not fully bolt/secure the heads manifolds to the heads while tacking *im dumb* so had to cut off a few tacks.

Lucky mistake outcome: Upon remove the manifold realized it was actually pretty warped on one side, put some dykem on it and ran it on a belt, and it was not going to seal at all on the end.  Faced both manifolds nice and flat, fully bolted to heads now and working on finishing tacking and will start welding.

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spacecadet
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« Reply #39 on: November 18, 2016, 07:16:26 PM »

I'm still very much learning but every now and then I get lucky.

obligatory weld porn,
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spacecadet
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« Reply #40 on: November 24, 2016, 10:33:36 PM »

so looks like ev14's (298's) are not going to work with 2.7 heads. back to injector research sigh.
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spacecadet
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« Reply #41 on: December 01, 2016, 07:17:29 PM »

finished up pipes, wastegate, relocated heater block feeds, waiting for some AN fittings so i can finish the turbo oil feed/return then ill get the thing in the car so i can finish the down pipe
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Carsinc
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« Reply #42 on: December 01, 2016, 08:51:53 PM »

Bro this thing is going to make some power when its done.
I mean I hate log manifolds, but bro thing will rock. I missed
what rods you put in this thing, but they are going to have have a job
to do.
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TijnCU
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flying brick


« Reply #43 on: December 02, 2016, 11:58:15 AM »

I think log manifolds are fine for single turbo V engines. Saves space, less heat radiation and for top end you have a turbo anyway right? As long as the up pipes are equal length, the exhaust pulses will hit the turbo quite evenly Smiley
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spacecadet
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« Reply #44 on: December 09, 2016, 04:15:20 PM »

up pipes, wire insulation, insulation everywhere done. dont mind wierd glow, had oil on lens.


got motor back in car, oh the swearing!


turbo clearence is spot on, score:


I'm hoping tomorrow to finish the down pipe and exhaust. then onto the cold side.

Anyone know the part number for the clip that holds the clutch line into the slave cylinder?
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