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Author Topic: Why chinese and cheap hibrid turbos are hairdryers?  (Read 5810 times)
BlackT
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« on: March 21, 2021, 01:39:33 AM »

I can't figure out one thing. I made a enought logs with ebay turbos to say that these turbos are complete shit. We know that already, yes I know. I can undrestand that they have cheap internals, they don't last long, they are not balanced and so on... but one thing I can't understand. Why they push soo much hot air?
For example stock K04 can push 220-230 gs at aprox 1.2 bar
Ebay turbo around 200-210 g/s at 1.4 bar
Ebay and cheap hibrid K04 still can't hold up with stock K04
They build pressure, but no air flow, and no power.
Are people like to see 1.5 bar at boost gauge in redline  despite that engine doesn't make more power? Is that why they buy them?
Same is with hybrid turbos, they put bigger compessor wheel but there is no gain in air flow. It is even worse than stock.
Is that beacuse they miss gap between compressor wheel and housing? Or A/R is the problem?
« Last Edit: March 22, 2021, 07:43:23 AM by BlackT » Logged
nyet
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« Reply #1 on: March 21, 2021, 12:38:27 PM »

Why they push soo much hot air?

Found the answer:

Quote
these turbos are complete shit. ... they have cheap internals, they don't last long, they are not balanced and so on.. gap between compressor wheel and housing? Or A/R is the problem?

Not sure what you're expecting.
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d3irb
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« Reply #2 on: March 21, 2021, 02:20:16 PM »

Well, let's think through this logically.

First off, if IATs are truly higher, the problem is obvious: an intake manifold at the same pressure with higher temperature contains fewer molecules of air to burn. In this case, if the turbo is truly "just blowing hot air," this is usually because the compressor itself has been run off the end of its efficiency map. This is usually due to poor compressor blade design (there is a LOT of fluid dynamics-fu that goes into making a compressor blade that runs efficiently), incorrect A/R, or poor backspacing letting compressed air revert back out of the turbo.

However, if IAT and pressure is the same, and all other conditions of the engine are held the same, that's the same amount of gas in the intake - that's the ideal gas law.

So, if an engine is making less power with the same (or higher) intake pressure and the same intake temperature, under the same engine pumping conditions (cam phasing/cams, etc.), then somehow the same inputs (conditions inside of the intake) are producing different conditions inside the combustion chamber. How could that be possible?!

Well, let's keep thinking about this - here lies the issue with most hybrid turbos and poor aftermarket turbos: exhaust restriction! If you put an enormous compressor on the same sized turbine, it's harder to spin the turbine wheel. Increased back pressure! If you put a larger turbine in the same turbine housing, you've adjusted the A/R in a way which... will increase back-pressure! And if your CHRA is very heavy or spins poorly, same thing - the turbine wheel becomes a massive exhaust plug.

At this point, depending on valve overlap, the intake boost pressure is either fighting the exhaust pressure inside the cylinder to force the exhaust gas out through the turbo, or the exhaust simply isn't ejected from the cylinder correctly on the exhaust stroke. Either way, power is lost and in the most extreme cases, extreme knock is introduced.

So yes, the original point about "people just want to see 1.5 bar on the gauge" is true - most end users (and even most tuners!) aren't tracking back pressure, so they think "more is better" and turbine design and sizing are neglected as long as enough air can be jammed into the manifold.
« Last Edit: March 21, 2021, 02:22:11 PM by d3irb » Logged
Blazius
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« Reply #3 on: March 21, 2021, 04:05:01 PM »

Well, first of all there are cheap ebay turbos then there are half decent chinese turbos.
The hybrids and factory OEM replacement "hybrids" usually fall in the lower category, in my opinion if you are buying a chinese turbo do not buy anything smaller than a t3 housing or bigger.

Now ofcourse, just remember what you are buying, they are with cast wheels 98% of the time , not as efficient turbine designs and so on, you will always have compromises vs a big brand name that spent millions of R&D on this stuff and dynamics etc.
IMO they certainly have their place , but some of the things you say are just not true anymore, they improved massively in the past 5 years or so.
One of the main chinese turbo users on youtube for example are Boostedboiz and they made ridicolous powers with them and they actually lasted a long time (just remember again they didnt buy the lowest of the lowest), mine is doing good too.
For balance again, that isnt the case anymore, as it has been proven recently with turbos such as maxspeedin that they have some vsr balance (mine does is too).

As for A/R its true most of the time they dont actually hit the A/R of the housings they say , just have to remember that , specially on the lower grade, also almost always need wastegate hole "expansion"(in the case of internal wg ofc).

If you want to spend a tiny bit more more than these you can always get Holsets, Airwerks, or the 'new' GTW's from Garrett.
« Last Edit: March 22, 2021, 08:26:08 AM by Blazius » Logged
aef
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« Reply #4 on: March 22, 2021, 01:30:51 AM »

Check out Pulsar Turbos

Quote
For example stock K04 can push 250-260 gs at aprox 1.2 bar
lol
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BlackT
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« Reply #5 on: March 22, 2021, 02:49:37 AM »

Well, let's think through this logically.

First off, if IATs are truly higher, the problem is obvious: an intake manifold at the same pressure with higher temperature contains fewer molecules of air to burn. In this case, if the turbo is truly "just blowing hot air," this is usually because the compressor itself has been run off the end of its efficiency map. This is usually due to poor compressor blade design (there is a LOT of fluid dynamics-fu that goes into making a compressor blade that runs efficiently), incorrect A/R, or poor backspacing letting compressed air revert back out of the turbo.

This is what I was looking for

My mind was only on IAT vs pressure, also looking at MAF flow.  In most case pressure and IAT goes up, Mass air flow stay same. 

Yes I notice that Backpressure is one more downside off chinese turbo, I didn't mesaure it, but I can guess by KR that there is a lot backpressure

Found the answer:

Not sure what you're expecting.
I didn't expect anything, I don't have those turbos, I just compared logs I made on those cars.
It is funny(or maybe sad) that someone make a hybrid from stock K04 on milling for 50-100€ , than they car make less or same power than before


Well, first of all there are cheap ebay turbos then there are half decent chinese turbos.
The hybrids and factory OEM replacement "hybrids" usually fall in the lower category, in my opinion if you are buying a chinese turbo do not buy anything smaller than a t3 housing or bigger.

Now ofcourse, just remember what you are buying, they are with cast wheels 98% of the time , not as efficient turbine designs and so on, you will always have compromises vs a big brand name that spent millions of R&D on this stuff and dynamics etc.
IMO they certainly have their place , but some of the things you say are just not true anymore, they improved massively in the past 5 years or so.
One of the main chinese turbo users on youtube for example are Boostedboiz and they made ridicolous powers with them and they actually lasted a long time (just remember again they didnt buy the lowest of the lowest), mine is doing good too.
For balance again, that isnt the case anymore, as it has been proven recently with turbos such as maxspeedin that they have some vsr balance (mine does is too).

As for A/R its true most of the time they dont actually hit the A/R of the housings they say , just have to remember that , specially on the lower grade, also almost always need wastegate hole "expansion".

If you want to spend a tiny bit more more than these you can always get Holsets, Airwerks, or the 'new' GTW's from Garrett.

Big turbos are different story, my focus was on this small turbos, and the one they sell for "bolt on"



lol

Why lol?


 



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BlackT
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« Reply #6 on: March 22, 2021, 07:43:01 AM »

Oh you mean by high numbers for flow  Roll Eyes typing error, I was meant to write 220-230
Now I edited post
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rnagy86
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« Reply #7 on: March 22, 2021, 09:39:42 AM »

The 2.7T chinese K04s actually come with K03 turbine housings so they are way smaller than
the OEM K04 turbine housings.
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