Hi,

I've swapped a DQ250 into my car and am using the 032HF base software. So far the car drives ok, but there is a decent delay between requesting a downshift and the ECU/TCU actually performing it. I've some errors in ABS module and TCU which i think may be the cause, but am unsure what the solution could be.

ABS faults:
Address 03: ABS Brakes        Labels: 6R0-907-37x-ESP80.clb
   Part No SW: 6Q0 907 379 AT    HW: 6Q0 907 379 AT
   Component: ESP 8.0 front   H03 0003 
   Revision: 00000000    Serial number: 00000000000000
   Coding: 0000269
   Shop #: WSC 00788 785 00200
   VCID: 0F2814441D5107EB4A-515A

2 Faults Found:
18055 - Check Coding of ECUs on Powertrain Data Bus
            P1647 - 000 -
01314 - Engine Control Module
            004 - No Signal/Communication - Intermittent



TCU Faults:

Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 043 Q    HW: 02E 927 770 AE
   Component: GSG DSG         081 1302 
   Revision: 04508010    Serial number: 00000702280526
   Coding: 0000020
   Shop #: WSC 01236 785 00200
   VCID: 224E4DF0FEC39A83F5-515A

4 Faults Found:
18097 - Powertrain Data Bus
            P1689 - 000 - Implausible Message from Elect. Load Controller
18288 - Powertrain Data Bus
            P1880 - 000 - Missing Message from Diagnostic Gateway
18201 - Transmission Output Speed Sensor 2 (G196)
            P1793 - 000 - No Signal - Intermittent
17106 - Transmission Output Speed Sensor (G195)
            P0722 - 000 - No Signal - Intermittent

CAN GATEWAY:

Address 19: CAN Gateway        Labels: 6N0-909-901-19.clb
   Part No: 6N0 909 901
   Component: 01K1 GATEWAY CAN    2S36 
   Coding: 00014
   Shop #: WSC 00788 
   VCID: 70EA77B830AF781333-513C

2 Faults Found:
01314 - Engine Control Module
            49-10 - No Communications - Intermittent
01044 - Control Module Incorrectly Coded
            35-00 - -



I have just changed the coding in the can gateway to automatic transmission and the 01044 code is gone (at least for now) The car runs Bosch ESP8.0 abs which I wonder if is not compatible with the 032HF software version.

A few things maybe worth mentioning

- CWGGVFZG is set to 2 for vehicle speed over CAN, orig manual software was like this too.
- I have not yet adjusted all of the NVQUOT maps to reflect the new gear ratios (not sure how much influence this will have on downshifts, but will update those ASAP)
- The stock software my car runs has CANVERS set to 12, which seems to be a later CANVERS than the MK4 032HF software (Can i just change this to 12 in the 032HF software, I'm not actually sure what changing that does to the operation of the ECU)
- 01314 - Engine Control Module  004 - No Signal/Communication - Intermittent, Is this fault something that i may need to adjust within CW_CAN_S in the ECU?


Lots of questions, not expecting answers to all of them but if someone could give me a nudge in the right direction it'd be much appreciated.

Thanks -

Transmission, ABS and Instruments seem present in block 125 in the ECU measuring blocks

In TCU everything looks ok too. I'll remove ABS fuses and take it for a spin. If pulling the ABS fuses sorts it, would this indicate that there's some info the ABS isn't getting from the ECU?

I don't think this ABS unit has been fitted to a MK4 golf which is what made me wonder about the differing CANVERS settings

Your car is Polo 9n3 like your username?
I can only tell about Mk4 where the cluster is basically the minigateway for can which you dont need.
There are cars out there running 1.8t me7 + dq250 + shifter in a mk1 chassis without cluster, gateway or abs.

Does the torque reported from the ecu in block 120 match with the tcu torque?

Maybe you can re-wire and isolate the ecu+tcu+shifter from the rest of the canbus just for a test?

Is this delay much bigger than any stock dsg car?

Trying to work through the ABS issue at the moment. Noticing in block 125 that the ABS does not see the transmission.

Its a Bosch ESP8.0 unit, In an ideal world It'd be great to be able to re code the abs for automatic, but I'm not sure if its possible. When I look with VCDS no coding guide pops up. Does anyone know how I can find out the coding options for this ABS unit?

Is it an ODIS engineering job only? 

Part No SW: 6Q0 907 379 AT    HW: 6Q0 907 379 AT
   Component: ESP 8.0 front   H03 0003
   Revision: 00000000    Serial number: 00000000000000
   Coding: 0000269
   Shop #: WSC 00788 785 00200
   VCID: 0F2814441D5107EB4A-515A

2 Faults Found:
18055 - Check Coding of ECUs on Powertrain Data Bus
            P1647 - 000 -
01314 - Engine Control Module
            004 - No Signal/Communication - Intermittent

Thanks,

Got hold of it but unfortunately it covers ESP8.2 and ESP9.0, it excludes ESP8.0 which is a bit of a pain