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Author Topic: M-Box Stage 2++ limp mode help request  (Read 10439 times)
trichard3000
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« on: August 22, 2012, 12:54:58 PM »

I've been running a tweaked version of the NOTORIOUS VR Stage 2++ tune and I keep getting kicked in and out of limp mode. Any advice on where to start ruling out hardware issues and where to modify the tune is greatly appreciated!

Current Tweaks:  Bosch MAF, lowered LDRXN, Coded out rear O2's

I'm obviously overboosting and I'm also getting a big knock spike when limp mode starts. 

During one pull of this test run I had a flashing CEL but it didn't stay on. I hadn't checked or cleared codes in a while so I can't say for sure that these happened at the same time, but my guess is that the misfires in Cyl's 4-6 happened on that pull.  Here are all the codes (some don't matter):

18058 -  Powertrain Data Bus: Missing Message from Instrument Cluster
        P1650 - 35-00 -   -
17866 -  Exhaust Gas Temp Sensor 2 (G236): Short to Ground
        P1458 - 35-00 -   -
18014 -  Rough Road/Engine Torque Signal from ABS: Electrical Malfunction
        P1606 - 35-10 -   - - Intermittent
17869 -  Exhaust Gas Temp Regulation for Bank 1: Implausible Signal
        P1461 - 35-10 -   - - Intermittent
16684 -  Random/Multiple Cylinder Misfire Detected
        P0300 - 35-00 -   -
16688 -  Cylinder 4: Misfire Detected
        P0304 - 35-00 -   -
16690 -  Cylinder 6: Misfire Detected
        P0306 - 35-00 -   -
16689 -  Cylinder 5: Misfire Detected
        P0305 - 35-00 -   -

These graphs are over time so you can see when the limp mode kicks in.  I can't say that this log was for the same run that threw the misfires, but I could consistently get this to happen.

Boost and throttle position:


Knock - Note big knock spike at same time as overboost:



Thanks again for any advice you can give!
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nyet
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« Reply #1 on: August 22, 2012, 01:07:18 PM »

Probably torn wastegate lines or bad N75
 
Can clear codes and redo your log with WGDC as well? Also, run a separate log with N75 electrically disconnected.
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trichard3000
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« Reply #2 on: August 22, 2012, 01:22:02 PM »

WGDC is logged in the csv file.  Here's WGDC on top of boost/time:



I'll try to get a log with the N75 unplugged in the next day or so. 

Thanks!
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nyet
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« Reply #3 on: August 22, 2012, 01:26:19 PM »

N75 looks fine.

The PID needs to be redone for your hardware. Pull a bunch of I limit and maybe add some D

perhaps even bring wg linearization down.
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RS4boost
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« Reply #4 on: August 22, 2012, 01:27:21 PM »

I believe the both "Exhaust Gas Temp Sensor and regulation" DTC`s was the problem.

These sensors breaks often.

In the last 3 years I have changed two sets (2x2) in my RS4.
In all these cases my car runs into limp mode.

17866 -  Exhaust Gas Temp Sensor 2 (G236): Short to Ground
        P1458 - 35-00 -   -

17869 -  Exhaust Gas Temp Regulation for Bank 1: Implausible Signal
        P1461 - 35-10 -   - - Intermittent
« Last Edit: August 22, 2012, 01:30:24 PM by RS4boost » Logged

phila_dot
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« Reply #5 on: August 22, 2012, 01:32:08 PM »

Do not tune an unhealthy car.

Get those codes fixed and then go from there.
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nyet
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« Reply #6 on: August 22, 2012, 01:36:52 PM »

2nd notion of fixing egts (or coding them out)

Sorry. I missed the fact that you didn't actually throw a deviation code.

Misfires are probably from EGT enrich.

Limp is from EGT failure.
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trichard3000
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« Reply #7 on: August 22, 2012, 02:35:06 PM »

Do not tune an unhealthy car.

I couldn't agree more!  I'm hoping that the logs point to an easily fixed HW issue so I can fix and get on with the SW goodness!  :-)

Would EGT failure have any impact on the overboost? 

Anyway, I'll code out EGT's and re-log.  I have a spare set that are of unknown quality.  If coding out works, I may try throwing these in and re-enabling EGT's.  I'd rather have them as a a safety net.  Prior to running this file, I was running an APR tune that never went into limp mode like this or overboosted (although I haven't logged with it lately).  From time to time I would see EGT codes.  Perhaps APR already ignores these?

If limp then goes away and overboost remains, I'll go back to this:

The PID needs to be redone for your hardware. Pull a bunch of I limit and maybe add some D
perhaps even bring wg linearization down.

Thanks for the advice.
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nyet
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« Reply #8 on: August 22, 2012, 03:06:27 PM »

Overboost is (probably) unrelated to EGT - separate issue... like I said your PID needs some lovin.

That said, always fix the stuff you KNOW is broken first Smiley You never know what other problems will magically go away...
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ME7.1 tuning guide
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Please do not ask me for tunes. I'm here to help people make their own.

Do not PM me technical questions! Please, ask all questions on the forums! Doing so will ensure the next person with the same issue gets the opportunity to learn from your ex
A6turbofrance
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« Reply #9 on: August 25, 2012, 08:40:02 AM »

CLACINS = 0 for p1650 error code
code out EGT or change it.

any valve cover leak ? can cause the misfire error too if oil on spark plugs and boot
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A6turbofrance
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« Reply #10 on: August 25, 2012, 08:40:56 AM »

4-5-6 look a weak gasket on cover valve gasket , the rounds ones near spark plug
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