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Author Topic: Big problem with boost - No dtc and NO BOOST !  (Read 8167 times)
vagenwerk
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« on: March 08, 2013, 04:53:00 PM »

Hi
My friend has a big problem with boost in 1.8T 150hp tuned to 260km - k04@380cc injectors, ic etc.
ECU set WG duty cycle to 0% in ALL CONDITIONS, there is no dtc stored in memory,
ecu request 1.2bar from k04, but actual is only 0.5bar (with 0% N75 WG DC)
Check for leaks.
Check dv
Check pcv valve.
Breather valve.
Temp colant sensor - replaced - and read 92C.

Also the SAI and N249 is out , and they are changed to resistors, and there is no dtc.

Fuel trims are idle 0.2 and partial about 3.6 %

Try to clear codes, try to adapt ecu on 00 block to reset ecu adaptation.  But WG DC never go over 0% !

There is no CR, and also there is no misfires.

logs

http://vaglog.rtnet.pl/arekastra_117396.html
http://vaglog.rtnet.pl/arekastra_117397.html
http://vaglog.rtnet.pl/arekastra_117398.html
http://vaglog.rtnet.pl/arekastra_117399.html
http://vaglog.rtnet.pl/arekastra_117400.html
http://vaglog.rtnet.pl/arekastra_117395.html

I have no ideas what is going on ?

What do You think about  this ?

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airtite
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« Reply #1 on: March 09, 2013, 05:49:04 AM »

please log accelerator pedal position and throttle plate angle.
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vagenwerk
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« Reply #2 on: March 09, 2013, 06:54:08 AM »

pedal acc position and throttle plate was loged , 100% during WOT....

what else could bring 0% WG DC ?
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airtite
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« Reply #3 on: March 09, 2013, 07:37:10 AM »

the log with peddle position and throttle plate arent above and none of the logs above have wgdc in them either?
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vagenwerk
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« Reply #4 on: March 09, 2013, 12:29:38 PM »

114 block in last column have WG duty cycle.


we also check fuel pressure it was 3.1b on WOT with boost 0.5bara, so fuel pump is dead , but WG DC aren't affected directly with bad fuel pressure...

I started to think that soft in ecu mess something.... we unplug maf , and there is no dtc stored in ecu.... maybe tuner blocked dtcs or..... ecu is dyieing ?
« Last Edit: August 19, 2013, 10:05:09 AM by vagenwerk » Logged
phila_dot
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« Reply #5 on: March 09, 2013, 03:56:13 PM »

Can you get ME7L logs?

Log ldtv if you can.
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vagenwerk
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« Reply #6 on: March 09, 2013, 04:26:08 PM »

phlia_dot unfortunately i can't get me7l logs....

but I could do any vcds logs what you want.

It is very odd case. I have never before search problem so long, always found the solution, but this time.... i have no ideas what to do next....
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phila_dot
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« Reply #7 on: March 09, 2013, 07:30:59 PM »

I suspect B_ldb isn't set.

Diagnosis would be very easy with ME7L.

IIRC the cause would be throttle (B_dknolu) or N75 (E_lde).
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vagenwerk
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« Reply #8 on: March 10, 2013, 02:15:17 PM »

NEW info
I get the info - in this ECU there is implementation of boost by gear.
on 1 gear ECU cut the N75 to 0%
but the ECU thinks that car always go on first gear, we check vss , and the ecu see the vehicle speed, so i don't have idea what is wrong ?

How ecu determine gear ? Vss and rpm  ? 
Few days ago we get dtc 18056  powertrain bus data - failure - intermittent. so probably  there is some problem in ABS ECU i think...
We will check can bus , and we also plan to check abs dtc, abs wheel speed sensor and so on...

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phila_dot
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« Reply #9 on: March 10, 2013, 03:29:33 PM »

Boost by gear works by limiting torque request for desired air charge, so desired load is limited not WGDC.
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phila_dot
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« Reply #10 on: March 10, 2013, 08:39:52 PM »

Try setting TVLDMN to 10. If WGDC still remains 0 then that confirms B_ldb never sets.
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vagenwerk
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« Reply #11 on: May 03, 2013, 07:49:50 AM »

Found problem , now solved , car runs great !

Problem was cooked ECU , no signal to n75 - also n75 didn't respond in output test.  New ecu solved problem Smiley
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