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Author Topic: Attempt at Idle/part throttle 1000ccgen2's with IE manifold  (Read 16005 times)
em.Euro.R18
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« on: April 22, 2013, 10:51:01 AM »

Hey I was wondering from your perspectives which map or maps should be used to dial in upgraded intake manifolds. I've been toying around with injection correction because of tapps 1000cc file with sem manifold. Although the injection correction map (FKKVS) should be used for nonlinear injector behavior and fuel supply variances so I don't know if he just used it to whip a base file up. I'm thinking I may see better results with the flowmeter correction map (KFKHFM) for that is where corrections in intake design.

Let me know what you guys may think. I'm seeing 1.72ms at idle of 800 @ a lambda idle request of 1.03(actual1.06) with 1000cc injectors but with o2 correction of -10% (LTFT's I've turned off in attempt to dial in injection correction). WIth my current dead time value ~1.22 at that votage it brings be to an injector on-time of .51. According to an online calculator the correct pulse with should be .552 to reach a lambda of 1 at idle.

So to sum it up:
IDLE Lambda request: 1.03
Acutal Lambda: 1.06(obviously correction overshot)
O2 correction: -10%
Injector pulse:1.72ms (logger takes sample of overall I believe)
Deadtime about: .93ms @ voltage of 14.22
Injection on time: .79ms
Calculated correct on time: .552ms

Does this indicate that I should use KFKHFM?
Note I have maestro so I'm limited to what maps I can use to make the proper changes.

I forgot to give my reasoning: I guess I could just apply the corrections to TVUB but I see on Tapp's base files that he seems to never change the calculated KRKTE or spec TVUB provided by INJ manufacturer. For this I believe FKKVS can be utilized but part throttle/cruise I can see corrections of +20% without being close to hitting target lambda. Instead of changing KRKTE would I be better off making changes to KFKHFM. Also can I get better results instead of straying from 1000cc GEN2 manufacturers Latency in TVUB make adjustments in FKKVS?

Id appreciate your thoughts. I've been reading into this for months, probably 30+ hours or more.... I'm smoked!
« Last Edit: April 22, 2013, 12:26:14 PM by em.Euro.R18 » Logged
nyet
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« Reply #1 on: April 22, 2013, 12:22:29 PM »

I think there are other places in ME7 that are more applicable; in particular, the ones dealing with intake volume and air mass inertia (and related to MAF signal delay etc).

I have zero experience tuning those maps, so unfortunately I can't give you more guidance.

Also, there is always wall wetting etc. if the injector spray pattern is very different from stock..

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« Reply #2 on: April 22, 2013, 02:37:46 PM »

Let me get this straight, your entire injector calibration is done completely via FKKVS?

Regardless, every map has a purpose and should be used as designed.

It sounds like you need to start over on your injector and MAF calibrations and tune one peice at a time. I highly doubt your intake manifold is the problem.

KFKHFM corrects for intake PRE-MAF.

FKKVS is for correcting non-linear injector behavior which, if neccesary, should be mainly at low pulsewidths. Some injectors also have an upper non-linear region, but the injectors should be linear at part throttle.

You should be focusing on KRKTE, TVUB, and MLHFM.

What is the application? What is your MAF/intake setup?
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em.Euro.R18
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« Reply #3 on: April 22, 2013, 08:09:57 PM »

Appreciate the input. I attempted Tapps approach to the 1000ccSEM80mmTB base file only multiplyer touched was FKKVS. Also a bit of KFKHFM up in high load/rpm. End result was crappy so I'm not sure what his reasoning was but there were major changes to that map we are talking 23% in the mid rpm/pulse width.

My setup is 1.8t 6speed golf, IE intake manifold (slightly bigger than SEM), Genesis 2 1000cc injectors, 80mmthrottlebody(already scaled), gt3076r 63ar turbo, APR R1 Diverter valve, v8 audi MAF (already scaled)

Reason for sticking to calculated KRKTE and TVUB is because I was afraid of throwing off calculated engine load.

After failure I decided to follow LTFT's to adjust TVUB and KRKTE (-6%,+20%). From calculated KRKTE of .032 to .041 and TVUB curve dropped 6%. WOT correction has improved. Part throttle cruise will fall in line once fuel trims adapt. Fuel trims after changes -6% and +4%. Low load part throttle (15-30% TPS) will show corrections of 15% slight acceleration.

Short 4th gear WOT runs


After KRKTE adjustments (seems like I'm shifting o2 corrections to rich down low the more I add to KRKTE)


I'll post some more logs tomorrow hopefully I can rev it out to 7k this time.
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nyet
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« Reply #4 on: April 22, 2013, 09:21:03 PM »

You will probably want to do a 3d graph (heat map) of rpm/load vs stft...
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em.Euro.R18
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« Reply #5 on: April 23, 2013, 07:11:14 PM »

032 -6%, 14% I havn't made any corrections to the file since last log. See what I mean about shifting o2 corrections?

LOGS



what I'm currently using


What Tapp used in his SEM file with a calculated constant of .032 which is what I started with.


I need to use an updated version of Excel so I won't be able to give that until sometime tomorrow thanks.
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nyet
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« Reply #6 on: April 23, 2013, 07:28:19 PM »

again see if you can get a scatter plot or heat map after driving around a a bunch of different load/rpm combinations
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ibizacupra
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« Reply #7 on: April 24, 2013, 09:19:56 AM »

80mmthrottlebody(already scaled), gt3076r 63ar turbo, APR R1 Diverter valve, v8 audi MAF (already scaled)

When you say already scaled for throttle and MAF, what did you use to reference scale wise?

curious..

thanks

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VW 337
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« Reply #8 on: April 24, 2013, 12:34:02 PM »

I believe the reason you aren't seeing success and even greater corrections is because your KLAF is not configured properly for your setup hence your negative STFT and positive LTFT. I believe your intake manifold is the problem as you have had well running setups in the past. Go back to your orignal injector constant and spec values. You should not have to sway far at all from your calculated injector constant. Attempt to tune your idle & low speed by adjusting KLAF while keeping a close eye on the calculated throttle angle along with KFWDKMSN.


Use FKKVS for adjusting your fuel AFTER you begin to see A/F's more inline and STFT&LTFT are both postive/negative. FKKVS is excellent for fueling needs but only if everything is configured.

edited for removal of wrong info on KFKHFM.

Its been awhile since I compared but I thought Eurodynes V8 MAF profile did match the bosch MAF spec sheet.
« Last Edit: April 24, 2013, 03:33:56 PM by VW 337 » Logged
em.Euro.R18
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« Reply #9 on: April 25, 2013, 10:00:33 PM »

So much for Tapp's Semmani/hemi TB based Alpha N map.... All this time and I had no idea the alpha N (KLAF)had this much of an effect when the MAF is installed. Few logs I'm on my second calibration of the map and LTFT has been dropped to 9%. I literally had to add 20% from 2% throttle to 50%. Rev hangs are about gone and I'll start on TVUB. Your a life saver... Seriously I've been chasing this issue for a while now.
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em.Euro.R18
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« Reply #10 on: May 09, 2013, 11:33:15 AM »



Ok so I'm starting to get the fuel trims down to -7% & 14%. Part throttle acceleration in alot of places have been getting closer. BUT I still run into really lean spots at some throttle positions (closer than before). I've been using my maf data to correct these situations and doing a bit of math to determine in between spots for interpolation. I'm thinking adjustments in KLAF may have lowered my maf readings in some area's because I corrected these cells before based on actual maf readings. Values seem lower in some spots then before but you can still see that I'm going lean in thoughs area's even though values in alpha N are either way above what is read by maf.

Only adjustments made in throttle vrs airflow or KFDKMSN? Is on the axis that holds kg/hr of air maestro has a feature where it produces the correct values for this map based on what I believe is the average of all values per throttle position (each row). I didn't realize that the pedal positions may need to be adjusted aswell in KFDKMSN. At this point I'm not sure how to go about calibrating this map.

I'm thinking based on MAF readings and throttle position but as you can see if I increase throttle position value to 19% in KFDKMSN (highlighted in red on both maps) wouln't I go leaner? or are the auto generated values through maestro wrong. As you can see in KLAF the selected cell is way larger then the actual value taken from the maf.

« Last Edit: May 09, 2013, 11:45:02 AM by em.Euro.R18 » Logged
em.Euro.R18
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« Reply #11 on: May 10, 2013, 05:53:43 PM »

Forgive me if I slip up somewhere I've been a bit exhausted from tackling this issue.

Alright So I've been tuning KLAF by tip toeing from cell to sell using maf readings @ a given RPM/Throttle position and interpolation to make a educated assumption as to what the estimated airflow should be... Although I've made progress to getting lambda target met, I feel like I'm starting to hit a wall. I still have 15-20% corrections in some areas such as the log I posted above. I feel as though I may be going the wrong way about calibrating  KLAF. According to Tapps description ,"Unfortunatlely these conditions are not the ones the engine will be operating under normally, so the values will not correspond to the flowmeter readings", so going off the actual air mass readings isn't going to help? Should I use o2 corrections to tune instead?

KFDKMSN is apparently used for help in determining the correct throttle position to reach desired load. This map I believe can be calibrated using maf readings based on throttle position.

If anyone can shed some light it would be appreciated I'm a bit overwhelmed with misinformation found on this topic and mentally drained from trying to sort out factual info in the matter.
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ddillenger
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« Reply #12 on: May 10, 2013, 06:36:18 PM »

Can you post a part number and data sheet for the injectors you're using, along with the TVUB in your current file?
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em.Euro.R18
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« Reply #13 on: May 10, 2013, 08:10:20 PM »

Part number on the injectors have been rubbed off part number on USRT's website :INJG21000





I can say that idle is -20%; part throttle is still 10-15% lean in the 1300-2500 range. From a cruise a/f will dip to .80 when throttle is let out. Not sure if Calculated engine load is off or if its the throttle maps.

First thing I would normally do is play with TVUB but I don't believe manufacturers spec should be off -14%. I'm thinking I may have to adjust my idle torque map because it seems off to me. That is if calculated load is correct.





« Last Edit: May 10, 2013, 08:20:38 PM by em.Euro.R18 » Logged
ddillenger
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« Reply #14 on: May 10, 2013, 08:18:33 PM »

You're just chasing your tail without good injector data.
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