Jason
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Breaks everything!
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« Reply #4 on: August 16, 2011, 10:02:03 PM »
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I have a few beers in me so if what I'm about to say doesn't make sense, I apologize.
In my opinion in order to properly build a MAF transfer function, you need a flow bench with an infinitely variable diameter orifice. They are not cheap. I'll explain more, but bear with me.
Back in the day, there was a company popular in the mustang community that did immensely stupid things like hack up MAF electronics in an attempt to allow for larger injectors without tuning the ECU. They also built bigger meters, and provided transfer functions with each meter. These sheets used to give you only a few data points for voltage by flow, so you could quickly blow up your new motor and feed the spare parts machine.
Flow benches work by measuring pressure drop across an orifice. Pressure reference is captured with a manometer before and after the orifice (which has a known flow rate), and as a result, flow across the orifice is calculated. Add a restriction upstream, and the pressure differential changes, and voila, you have measured the flow of whatever you put ahead of the orifice.
But what happens if the orifice is the flow restriction? Well, whatever the orifice is calibrated to, is the actual flow rate. Stick a maf in front of an orifice of a known flow rate that's lower than the max flow rate of the maf, measure the voltage, and you have your voltage measurement at that particular flow rate. So for $75, some schmoe would load your meter on the bench, install an orifice in the flow bench, measure the meter's output, swap a larger orifice, measure the meter, etc. I think you got 8 or 16 data points.
With an infinitely variable orifice, you can precisely increment the flow across the meter and control the air flow precisely at each flow rate you need a maf reading for. These machines are expensive.
But what if you could build your own?
My idea requires some plumbing, a ~1000CFM fan, a PWM fan controller with a user-variable output, 2 ECU's, 2 bench harnesses, 2 KKL cables, a STOCK maf, and the other large MAF of your choice.
Stack both MAF's in series, and then duct the fan on the end a few feet away from the sensors, so the configuration is draw-through (the fan creates a vacuum).
On ECU 1, change MLHFM to be linear so that each cell has a unique value you can easily recognize. .5, 1, 1.5, 2, 2.5, etc. Connect the large aftermarket MAF.
On ECU 2, connect the STOCK maf. Use the stock MLFHM.
Start logging both ECU's using Setzi's ME7 logger to dump the values of the MAF to stdout.
Start the fan, and attempt to run the fan where ECU 1 reads the value of the first cell (.5). Now, look at the value on the ECU 2. Record that value as the value appropriate for the first cell. Increment the fan speed and repeat for each cell, or pick a random span of cells and interpolate between them.
Build your new MLHFM, and sanity check it against the stock MAF. If you're really feeling randy, flip flop the MAFS and sanity check with the configuration reversed.
Obviously you will peg the stock meter at some point. However, you should be able to interpolate above and beyond with no substantial issues IMO. I have a few ideas to accurately vary the air flow to calibrate the meter above and beyond the stock meter's capability.
But realistically I think this would work perfectly as most maf tuning time is spent at low flow rates for stupid things like accordion hose angles, etc. Obviously you could attach any inlet in front of the mafs that you feel would be affecting the MAF. Any change/variation could be measured and compensated for with reasonable accuracy I would think.
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