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Author Topic: 2001 all-road 2.7 ST build  (Read 108065 times)
spacecadet
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« Reply #60 on: December 31, 2016, 08:13:24 PM »

was planning on first start today; however, got everything ready to go, went to put in coolant and there are leaks.

reservoir  has a big crack in it. upper rad hose has small leak.

tempted to junk yard them but also dont wanna risk another junk part, but jesus the radiator hoses are expensive!
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Zenerdiode
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« Reply #61 on: January 01, 2017, 02:47:16 AM »

Junk yard them for the satisfaction of engine start and a good run; then put them on the 'things to do' list and hope they don't pop in the meantime.  Grin
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spacecadet
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« Reply #62 on: January 01, 2017, 12:05:31 PM »

Found more leaks, 2 pin coolant sensor in cross pipe, bad o-ring.

weld on the an fitting i welded onto the heater pipe cracked, off to buy brazing rod.
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spacecadet
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« Reply #63 on: January 01, 2017, 04:59:00 PM »

an welds brazed over. Side note brazing is weird.

Kind of fortunate, I had to tear quite a bit out(turbo, uppipes, downpipe) and found a couple things that might have been issue down the road.
- oil distro block had two washers on one side of each banjo, looks like the old washer "stuck" to the block and i did not notice during assembly. Probably would not have been an issue but resolved anyway.
- waste gate v-band into down pipe was not seated properly, would have leaked for sure, but just been noisy/smelly.

gonna go to junk yard tomorrow to get overflow tank. I ordered one online but wont get here until Friday and I'm wanting to see if this thing will fire up!
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spacecadet
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« Reply #64 on: January 02, 2017, 03:32:06 PM »

ready to go just waiting on base file from tuner.
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spacecadet
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« Reply #65 on: January 03, 2017, 04:24:25 PM »

welp she wont start.
have air, have fuel, have spark.

starting to think timing is off and i have bent valves. sighhhhhhhhhhhhhhhh
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spacecadet
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« Reply #66 on: January 03, 2017, 04:52:04 PM »

well it started, but its running like a tractor.

It's either missing or timing is off and valves are properly smashed.
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spacecadet
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« Reply #67 on: January 03, 2017, 06:05:56 PM »

consistently starts now, but only running on 4 cylinders.

2 and 6 do nothing but missfire.
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spacecadet
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« Reply #68 on: January 04, 2017, 10:57:19 AM »

off to buy leak down tester. preparing myself mentally for the inevitable on the way.
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spacecadet
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« Reply #69 on: January 04, 2017, 02:28:55 PM »

well leak down was fine. All cylinders between 8-10%, granted that's with a harbor fraught tester, but even still leads me to believe as of now the valve train and rings are sealing properly.
i put in new plugs too the ones that were in there were fouled to all hell. Will test it once i warm up enough to go put the charge piping back in. 
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spacecadet
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« Reply #70 on: January 04, 2017, 03:48:22 PM »

Cool so still having misfires, but stethoscope'ed the injectors and 2 and 6 are not making much noise if at all. Also new code showed up saying barometric and map sensors have implausible signals which I have read means 02 sensors shorted out and ECU is fried. Previous owner had main loom stuck between up pipe and down pipe so that is highly plausible.

New direction is source ecu. fingers crossed.
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AARDQ
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« Reply #71 on: January 04, 2017, 04:44:50 PM »

Appreciate the updates, right there with you!  Good times!
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spacecadet
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« Reply #72 on: January 05, 2017, 11:57:57 AM »

could not find ecu locally for reasonable price. Tuner sending me one. will be down for a few days waiting but works out cause its 2 degrees here and I dont really want to be outside anyway :p
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spacecadet
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« Reply #73 on: January 07, 2017, 01:52:05 PM »

junk yard had one s4 in stock so i took a drive hoping to get the ecu. It had already been pillaged but I was able to get the 3 spoke wheel and airbag.
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spacecadet
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« Reply #74 on: January 07, 2017, 03:22:53 PM »

argggghhh PO cut all the electrical connectors off the clock spring so now my cheap wheel upgrade is going to end up costing me.
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