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Author Topic: Bosch EV14 Injector Migration  (Read 361554 times)
EuroXs4
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« Reply #270 on: February 05, 2017, 01:56:19 PM »

Sheet for Bosch injectors that used to be sold by ringer racing.I believe they were advertised as 1150cc but sheet says 1200cc.Hope this helps anyone looking to go that big.
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sonflasch
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« Reply #271 on: March 27, 2017, 12:41:30 AM »

Email-Information from Bosch Automotive Aftermarket ,
Some things might help or be corrected in the s4 wiki (Injection Spray angel)
I have mount 0 280 158 117 on RS4

0 280 158 298
EV14 standard
Stecker: UScar
Strahl: E-Typ
Alpha: 16°
Gamma: 10°
Delta: 270°
Qstat: 403g/min @ 270kPa (n-Heptan)
qdyn: 11,8mg/Hub @ 2,5ms

Spannung [V]   ts [ms]
7   2,60
8   1,96
9   1,57
10   1,31
11   1,11
12   0,96
13   0,84
14   0,74
16   0,58

0 280 158 117/0 280 158 118
EV-14-ES
Stecker: UScar
Strahl: E-Typ
Alpha: 15°
Gamma: 12°
Delta: 270°
Qstat: 353g/min @ 270kPa (n-Heptan)
qdyn: 11,07mg/Hub @ 2,5ms

0 280 158 123
EV14ESxT
Anschlussstecker Jetronic.   
429,20 g/min (627,5 ccm/min) @ 3 bar.
Alpha angel 25°,
Gamm 0°
Delta 90°.

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nyet
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« Reply #272 on: March 27, 2017, 12:47:03 AM »

thanks for this, I will update time permitting
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« Reply #273 on: March 27, 2017, 07:33:25 AM »

Email-Information from Bosch Automotive Aftermarket ,

0 280 158 298
EV14 standard
Stecker: UScar
Strahl: E-Typ
Alpha: 16°
Gamma: 10°
Delta: 270°
Qstat: 403g/min @ 270kPa (n-Heptan)
qdyn: 11,8mg/Hub @ 2,5ms

Spannung [V]   ts [ms]
7   2,60
8   1,96
9   1,57
10   1,31
11   1,11
12   0,96
13   0,84
14   0,74
16   0,58




i think this voltage not true
see attached pictures
this injector use gt500 mustang
and i use this injector 0,74 14volt to low
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sonflasch
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« Reply #274 on: March 27, 2017, 11:49:13 PM »

i think this voltage not true
see attached pictures
this injector use gt500 mustang
and i use this injector 0,74 14volt to low


I need information about 0 280 158 117  / 0 280 158 123 /  0 280 158 298
I wrote an email to motorsport@bosch.de / kundenberatung.kfz-technik@bosch.com and asked for technical data.
They have told me so
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aef
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« Reply #275 on: March 28, 2017, 05:02:27 AM »

We have another thread here with measured values which work perfect for me. (298)
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4ringpieces
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« Reply #276 on: April 03, 2017, 05:20:10 AM »

Is this the still the current good data sheet for 117's?

 
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jpurban
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« Reply #277 on: May 30, 2018, 11:59:08 PM »

Just wanted to say thanks for this post... and highlight the importance of doing this "last step" in my transition from stock injectors to the EV14s (298s, Ford Racing GT500).  I've owned my car for 5 years and have been refining my tune, with lots of help from ddilenger, S4Wiki and Nefmoto posts.  My hardware changes (bigger turbos, injectors, fueling upgrade, RS4 MAF, etc) were completed years ago.  Cold surging was my last, lingering issue and I think I've finally resolved it. 

I had bucking issues during cold start/warm up phase, struggling with them for quite some time.  My warm engine tune is spot on, with RKAT and FRA both with trims of +/- 1%, varying some with air temps and different fuel, but never more than +/-3%.  I initially assumed it was an enrichment problem (since I was trying to accelerate when encountering the lean out).  Seems rational, right?  I fucked with MAF curves, FKKVS, idle torque curves and KFBAKL to no avail.  I only recently realized my lean out during warm up at engine speeds above idle was actually occurring during a decreasing load situation (load at cold idle is above the tip-in load).  I know how weird this sounds, but my load decreased when coming off cold idle (1,000 rpm) and engaging 1st gear or accelerating in 2nd gear from a rolling idle (rpm ranging from 800 to 1500 or so).  So, load driven accel enrichment, KFBAKL, was useless and the other steady state items I played with weren't appropriate for this transient condition.  Only increasing KFWWL (appears to) ameliorate the issue.

After increasing KFWWL and increasing the factory KFFWLW weighting curves at low load levels (low loads drop the weighting to almost zero), I think I might have actually addressed the issue.  First attempt today showed much improvement, but I need to test again with higher values.  Logs show lean out is still occurring, but it isn't as extreme and I didn't "feel" the car buck/surge like I've grown accustomed to experiencing.

Strange enough, fixing the warm up curves, allowed me to set KFBAKL back to stock levels (much lower values than I had been running).  And acceleration was smoother for it.

I'm now thinking you only need to alter KRKTE, TVUB, FKKVS/FKKVSNWS and KFWWL/KFFWLW when converting to EV14s.  The EV14s are so linear that FKKVS only needs moderate changes (from 1.00) at off idle injection (2 to 4 ms or so) and low rpms (1000 to 1500 or so).  Hell, I might not require that with higher KFWWL values.  KFBAKL tuning might offer throttle response improvements, but my tip-in lean out seems to be no worse than 5%, lasting no more than a fraction of a second, using stock values.  So, big changes (50%+) to KFBAKL, like I've seen suggested in some posts here, shouldn't be necessary.  Of course, I've only tuned my car, a 2001 Porsche 996 Turbo -- a sample size of 1.  Your experience might be different, but I'll bet the turbo Audis using ME7 might be similar. 

So after all this...  A big thanks to nehalem regarding his following post, which pointed me in the right direction.

Sup players!  Nehalem back again with your rock-star EV14 injector update.  No doubt, Santa arrived early this year!
Lol, anyways.  For the standard injectors, here's the deal.  EV14 52# @ 3-bar / 60# @ 4-bar.  Run the following:

KRKTE:  0.05495
TVUB:   2.5203   1.2695   1.0081   0.8881   0.7654

The elite trick:
KFFWL_0_A / KFFWL_1_A:  Multiply the entire table by 1.10, or a 10% increase.  Could be more or less, but I've found 10% to work quite well so far.  Obv, I'll update as I continue to tune.  Car starts right up and doesn't hesitate very much during cold operations.  You'd obviously be an idiot if you go testing the car's power while the engine is cold.  What I do know is that this trick restores most of the car's cold-temperature smoothness and eliminates the nasty bucking we all have grown to know and hate.  My theory, in fact many people's theory, is that the characteristic bucking occurs because the car's electronic throttle interrupts and retards timing and throttle-plate angle, which to the driver feels super-non-linear because there isn't a physical cable connecting your foot and the throttle.  Thus it's really an issue of "expected" versus "perceived" acceleration, for you HCI (human computer interaction) experts.

Therefore, you can't just "press the gas" more like you would on a cabled throttle [or an old / antique / carbed] car.  Basically, without this trick, the incorrectly calibrated cold start of the engine (read: overly lean AFR) makes the response feel like the car is straight up terrible to drive until the operating temperature raises a bit.  The worst part is that the closed-loop lambda operations turn the leanness into compensated richness, and thus the fueling variance of cold-starts without this trick straight up sucks.  It sucks, got that everyone, it blows huge dongage.  Use this trick.  [or whatever "trick" you like to use, just sayin.]


One last bit:
KFZWWLRL:  If you run advanced timing, like the baller we all know you are, then you probably want to *double* the warmup timing retardation chart.  But hey, you know your setup, and it's your engine.

KFLF, FKKVS, KFKHFM are still stock M-box.

OK home stars.  Knowledge is power.  Fly high young jedis.  Dr Brown out.

p.s.  I run the Stock MAF / Stock Airbox / Stock Bosch MAF sensor from the early model A-box. M.Y. 2000 car.
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_nameless
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« Reply #278 on: May 31, 2018, 06:47:13 AM »

Here's dead times for 1000cc
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« Reply #279 on: July 17, 2018, 09:45:40 PM »

Just a check...  The TVUB values listed below for the 298s are for fuel pressure of 39.15 psi, the Ford GT500 standard.

I suspect these values are too low for most of us and need to be scaled up by something similar to injector flow rate scaling.

I'm running 65 psi fuel pressure and found the scaling factor of SQRT(65/39.15) to be almost spot on, at least for my typical 13.5 volts.


Email-Information from Bosch Automotive Aftermarket ,
Some things might help or be corrected in the s4 wiki (Injection Spray angel)
I have mount 0 280 158 117 on RS4

0 280 158 298
EV14 standard
Stecker: UScar
Strahl: E-Typ
Alpha: 16°
Gamma: 10°
Delta: 270°
Qstat: 403g/min @ 270kPa (n-Heptan)
qdyn: 11,8mg/Hub @ 2,5ms

Spannung [V]   ts [ms]
7   2,60
8   1,96
9   1,57
10   1,31
11   1,11
12   0,96
13   0,84
14   0,74
16   0,58

0 280 158 117/0 280 158 118
EV-14-ES
Stecker: UScar
Strahl: E-Typ
Alpha: 15°
Gamma: 12°
Delta: 270°
Qstat: 353g/min @ 270kPa (n-Heptan)
qdyn: 11,07mg/Hub @ 2,5ms

0 280 158 123
EV14ESxT
Anschlussstecker Jetronic.   
429,20 g/min (627,5 ccm/min) @ 3 bar.
Alpha angel 25°,
Gamm 0°
Delta 90°.


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tao13
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« Reply #280 on: December 30, 2018, 01:31:50 PM »

Hi all. Maybe this help someone.
I run at 5-7 degree in the daytime aproximatly 25km (after i wrote the new file in ecu) with 550cc injectors and i have idle -4 and partial +3.8 and these days will drive more to see what happen

fkkvs is stock BAM 225hp
maf stock BAM 225hp
fpr 3 bar (from stock 1.8t AUM 150hp)
turbo K04-023

krkte 0.05733
tvub
7.96           10            11.97        14.01         15.98
1.5760   1.1040   0.9413   0.8373   0.7600
temin and teminva 0.600

i don't modified other tables
at 3 degree in the morning car start ok

these setting was from a a4 quattro 1.8t 190hp BEX (i think with fuel preassure regulator in the fuel filter and it's 4 bar)
they are very closed as nehalem , but i don't know if his are for 3 or 4 bar fpr
KRKTE:0.05850
TVUB:1.6482   1.1121   0.9415   0.8188   0.5841

i think settings for voltage 7.96 , 10 , 15.98 are never used from the ecu , maybe only if have voltage damage in electrical circuit


« Last Edit: December 30, 2018, 01:45:45 PM by tao13 » Logged
tao13
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« Reply #281 on: January 04, 2019, 12:37:48 PM »

AFTER 50km i have 7.8 partial LTFT and i adjusted it with 7%. Will inform what happen in few days.

Hi all. Maybe this help someone.
I run at 5-7 degree in the daytime aproximatly 25km (after i wrote the new file in ecu) with 550cc injectors and i have idle -4 and partial +3.8 and these days will drive more to see what happen

fkkvs is stock BAM 225hp
maf stock BAM 225hp
fpr 3 bar (from stock 1.8t AUM 150hp)
turbo K04-023

krkte 0.05733
tvub
7.96           10            11.97        14.01         15.98
1.5760   1.1040   0.9413   0.8373   0.7600
temin and teminva 0.600

i don't modified other tables
at 3 degree in the morning car start ok

these setting was from a a4 quattro 1.8t 190hp BEX (i think with fuel preassure regulator in the fuel filter and it's 4 bar)
they are very closed as nehalem , but i don't know if his are for 3 or 4 bar fpr
KRKTE:0.05850
TVUB:1.6482   1.1121   0.9415   0.8188   0.5841

i think settings for voltage 7.96 , 10 , 15.98 are never used from the ecu , maybe only if have voltage damage in electrical circuit



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SixSeven
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« Reply #282 on: June 04, 2019, 02:30:20 PM »

Just an FYI, I've had a problem with my injectors starting with 550s couple of years ago and now with 1000CC where when cold starting the engine, the first minute of mild throttle accelration would show the engine going first very rich and then very lean (sometimes it would start literally bucking). It almost seems like the warm up map is completely off for bosch where at some RPMs it needs to be much less and at some much more but I have no patience to calibrate that map.

Long story short, I noticed that the lambda FR_W output changes are very lazy when engine is cold resulting in large lag to lambda changes and I finally found the maps governing it. Comes out that when engine is cold and "I" value of PID controller for lambda is lowered so that the transitions take place much longer. Once I altered it to normal "1" value, I stopped having the issues.

maps:
FLRM - TMOT (engine temp depedant)
FFRITMS - ITMS (engine start temp dependant)

Good luck finding any info on this in Funktionsrahmen....  Undecided

Change both to "1" and you should stop having these issues.

"M" box definition:

Code:
 <XDFTABLE uniqueid="0x11AB7" flags="0x0">
    <title>FLRM</title>
    <description>Factor for I-dynamics of the lambda controller depending on TMOT (engine temperature).&#013;&#010;&#013;&#010;This controls I quotient of mixture control. Stock is slow to react in cold engine which might lead to enrichment/enleament in incorrectly scaled warm up maps.</description>
    <CATEGORYMEM index="0" category="18" />
    <XDFAXIS id="x" uniqueid="0x0">
      <EMBEDDEDDATA mmedelementsizebits="16" mmedmajorstridebits="-32" mmedminorstridebits="0" />
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      <MATH equation="-0.000000+X*0.015625">
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  <XDFTABLE uniqueid="0x11AB2" flags="0x0">
    <title>0x11AB2 - Grad C</title>
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        <VAR id="X" />
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    <XDFAXIS id="z">
      <EMBEDDEDDATA mmedaddress="0x11AB2" mmedelementsizebits="8" mmedrowcount="5" mmedmajorstridebits="0" mmedminorstridebits="0" />
      <decimalpl>2</decimalpl>
      <min>0.000000</min>
      <max>255.000000</max>
      <outputtype>1</outputtype>
      <MATH equation="-48.000000+X*0.750000">
        <VAR id="X" />
      </MATH>
    </XDFAXIS>
  </XDFTABLE>
  <XDFTABLE uniqueid="0x1A095" flags="0x0">
    <title>FFRITMS</title>
    <description>Factor for I-dynamics of the lambda controller depending on tmst (engien start temperature).&#013;&#010;&#013;&#010;This controls I quotient of mixture control. Stock is slow to react in cold engine which might lead to enrichment/enleament in incorrectly scaled warm up maps.&#013;&#010;</description>
    <CATEGORYMEM index="0" category="18" />
    <XDFAXIS id="x" uniqueid="0x0">
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      <min>0.000000</min>
      <max>255.000000</max>
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      <MATH equation="-48.000000+X*0.750000">
        <VAR id="X" />
      </MATH>
    </XDFAXIS>
  </XDFTABLE>


You're the man, Julex.  This has been hanging me up for the last few weeks dialing in my recently installed 298's.
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BOLT
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« Reply #283 on: June 09, 2020, 07:27:46 AM »

Never had an issue with cold start, but warm (not hot) start usually needs playing with.
Hi
What cards do you need to pay attention to?
on warm there is a problem with starting, it takes a very long time to start.
everything is good on the cold, right after the stop it starts up well too.
but some time after the stop I spin the starter for a very long time.
thank.
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tbm
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« Reply #284 on: August 31, 2020, 08:50:07 AM »

Just an FYI, I've had a problem with my injectors starting with 550s couple of years ago and now with 1000CC where when cold starting the engine, the first minute of mild throttle accelration would show the engine going first very rich and then very lean (sometimes it would start literally bucking). It almost seems like the warm up map is completely off for bosch where at some RPMs it needs to be much less and at some much more but I have no patience to calibrate that map.

Long story short, I noticed that the lambda FR_W output changes are very lazy when engine is cold resulting in large lag to lambda changes and I finally found the maps governing it. Comes out that when engine is cold and "I" value of PID controller for lambda is lowered so that the transitions take place much longer. Once I altered it to normal "1" value, I stopped having the issues.

maps:
FLRM - TMOT (engine temp depedant)
FFRITMS - ITMS (engine start temp dependant)

Good luck finding any info on this in Funktionsrahmen....  Undecided

Change both to "1" and you should stop having these issues.

"M" box definition:

Code:
 <XDFTABLE uniqueid="0x11AB7" flags="0x0">
    <title>FLRM</title>
    <description>Factor for I-dynamics of the lambda controller depending on TMOT (engine temperature).&#013;&#010;&#013;&#010;This controls I quotient of mixture control. Stock is slow to react in cold engine which might lead to enrichment/enleament in incorrectly scaled warm up maps.</description>
    <CATEGORYMEM index="0" category="18" />
    <XDFAXIS id="x" uniqueid="0x0">
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    <title>FFRITMS</title>
    <description>Factor for I-dynamics of the lambda controller depending on tmst (engien start temperature).&#013;&#010;&#013;&#010;This controls I quotient of mixture control. Stock is slow to react in cold engine which might lead to enrichment/enleament in incorrectly scaled warm up maps.&#013;&#010;</description>
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Hi guys,
i have the same issue. Does anyone know similar maps in ME7.5? Thanks in advance!
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