Because i got good help here, i would like to share my personal experience of adding turbo to my Porsche Cayenne VR6 3.2 in form of QA's. It's not a how-to guide, just some questions that i had and it was hard to find simple answers.
Q: What is VR6?
A: In this context, i talk about 3.2 VR6 engine that has variable intake and exhaust cam. It's used it Cayenne, Touareg, Phaeton, Golf (R32). They all share exact same engine, there are some differences in ECU software (torque limiting). Cayenne has different looking intake, but otherwise it's the same. They all have WIDEBAND front O2 sensors and that is very important.
Q: Can i just slap random turbo kit from ebay to my VR6 and go?
A: Yes and no. That is how i started. See QA down below about O2 sensors.
Q: What to expect with stock engine?
A: I had 400Nm peak and around 290HP on stock ECU with turbo kit installed. Torque limiting made it hard to use that power on streets. (This with 85% ethanol and larger injectors, no modifications to ECU, larger injectors balanced out the consumption needed by ethanol)
Q: What to expect with stock engine and tuned ECU?
A: Depends, i would say 330HP, 410Nm when stock is 250HP, 310Nm. (This with ethanol and larger injectors). With compression lowering kit, some people say, 400HP is safe limit.
Q: What to do before anything?
A: Make sure your engine and sensors are in good working order. Fuel trims should be good and no codes stored. Any sensor failure will damage your engine when on boost.
Q: What is BARE MINIMUM to install turbo and actually be able to drive it?
A: Install random VW turbo kit, install wideband o2 sensors for bank 1 and 2 to exhaust manifold. Connect all sensors like they are supposed to be, including MAF. You car will now have around 20% more torque and power, but is torque limited and drives badly. Move brake booster hose and PCV hose to somewhere else, they can't stay on intake manifold anymore because there is boost in there now.
Q: So, i can use turbo with stock ECU?
A: Yes. ECU's are torque limited, so it will max out at +20%. It's drivable.
Q: Why my throttle response is jumpy and i get random stalls and power peaks?
A: There are many reasons, but you should disable variable intake system. It has two positions, torque and power. With turbo installed, it only causes issues. Simpy disconnect it mechanically.
Q: How much boost? Is compression reduction kit needed?
A: I'm running 0.65bar with stock compression ratio. However, i'm using 50% ethanol and still have torque limiting on my ECU (on purpose, i made KFMIRL values max out at 150 for safety)
Q: How much boost is safe on stock compression ratio and 'normal' gasoline?
A: I can only tell you, your engine will crack a piston at 0.65bar. That is what happened to me when running with failed sensor and there was no torque limiting. 0.5bar should be safe still? (UPDATE: I had piston failure, but it's very much possible that it was not caused by havin too much boost)
Q: MAF? Do i need to change that?
A: No, maybe if you are looking maximum power on high rpm.
Q: Why you keep talking about ethanol?
A: It's available here for a cheap price but most importanly, it reduces engine compression rate. You can give it more boost without need for compression lowering kit. Or to but it other way, it's more safe to boost it when using ethanol. If you can't use it, i would go for 0.5bar max.
Q: Can i just fit my wideband O2 sensors to exhaust pipe after turbo?
A: No you can't. Your car will not run at all. Exhaust gasses cant be mixed before they go to O2 sensors. You also can't run only single O2 sensor or anything else like that. You simply need to fit them properly so that sensor 1 gets exhaust from engine bank 1 and sensor 2 get exhaust from bank 2. Anything else, and your engine will pop.
Q: Rear O2 sensors? What about them?
A: They need to be electrically connected. You can fit them to exhaust on same pipe. They will give engine code every now and then without catalytic converters. If you leave them disconnected, front O2 sensors wont work AT ALL.
Q: Injectors?
A: There are differences between engines, some have fuel pressure set to 4bar, some cars to 3bars. Do your calculations. Anyway, i got around 30% larger injectors from Audi TT 1.8. They are almost plug&play, connector is bit different, no soldering required or any modifications. (022 906 031 J VW/PORSCHE3.2 -> 0 280 157 012, 06A 906 031 J AUDI TT 1.8 QUATTRO (AMU) -> 0 280 155 892)
Q: Where can i find ECU tune for turbo installation?
A: I don't think you can, most people i asked and offered money just said it's stupid and can't be done and blablaa... this is not on this forum, but when i asked "tune shops" here locally.
Q: Can i tune my ECU?
A: Yes. It's Bosch ME7.1.1 unit. Very common, used everywhere.
Q: What are keywords to ECU tuning?
A: Kess v2, WinOls Demo, ProTuner, ME7Sum.exe, Bosch Me7.3 documentation for Alfa romeo, S4 Wiki, this forum. That is all you need.
Q: What modifications to make for ECU to make car run well enough for daily driving?
A: To keep it simple, all you need to do, is make torque (limiting) curve match your new engine. Because wideband o2 sensors are used, you don't really have to worry about fueling at all. With narrowband O2 sensors i would say that turning NA engine to FI is close to impossible and dangerous.
Q: What exact modification to make for your ECU to get past torque limits?
A: Well, find 100% load caps, edit KFMIRL to suit your car. It takes forever to make it good, but simply multiplying last two rows and smoothing it out a little should make it "ok". After that you start learning and tweaking more, there are tens of maps that you can (and need to) modify.
Q: They talk about MAF scaling, why?
A: Basically you fake that there is less air coming to engine, and that way you can trick ECU to thing that there is less load and torque. It's method to get past torque limits that are programmed to ECU. I would not recommend this because internal load values control other things too (like engine timing). (when swapping different MAF scaling is needed too)
... ok this is getting long. These are just what my experience is. There can be errors, but i hope this helps out someone.
Highlights from below :
Q: I have DSG transmission, does it matter?
A: Yes, DSG transmission have their own torque limiting and basically that means you need to tune transmission ECU too.
Q: Can i use any ME7.1.1 ECU? Like, get a spare and test with that?
A: Yes and no, ME7.1.1 ECUs use different hardware and they generally are not compatible unless it's exact same hardware number.
Q: Do i need to modify ignition timing tables?
A: Personally i didn't touch them and i trusted knock sensors to keep me safe. However, people on this forum keep telling that they absolutely need to be modified. For optimal performance they absolutely need to be modified, but for safety, i'm not sure. You decide if you trust your knock sensors