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Author Topic: The Volvo ME7 thread:  (Read 1374143 times)
DWTS
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« Reply #2775 on: January 22, 2025, 03:12:46 PM »

So a friend helped me out a bit and told me my sw version is compatible with 20kpsc for which there are better defs available. So I gave that a try and build my first file based on that. Just fixed the checksums. I intend to try and flash it tomorrow. Any other things i should keep in mind?
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DWTS
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« Reply #2776 on: January 22, 2025, 04:38:02 PM »

Im not too sure with regard to the checksums though only one tool reports them as fixed the rest doesnt recognize it, can anybody check it if i send the file?
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Dannyhaddon
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« Reply #2777 on: January 22, 2025, 05:46:19 PM »

Im not too sure with regard to the checksums though only one tool reports them as fixed the rest doesnt recognize it, can anybody check it if i send the file?

If you flash using openmoose, it automatically fixes checksums
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evolve
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« Reply #2778 on: January 22, 2025, 06:38:53 PM »

Just done the log,
Had to update ecu definition file as numbers where way off.

went for a good run, ran FKKVS Fixer, it cant do WOT correction but did work with WOT unticked. said cant find info for WOT, not sure what it needs as has Pedal position and at times is 100%

Everything looks great but notice STFT1 slowly creaps up to +27 after blipping accelerator it will go back to 0 then slowly creap up again sometimes sitting around+8 then +13 then other times creap up.

What causes high STFT at idle? but LTFT is spot on? ( note I checked vacuum leaks and there is non used pressure smoke tester) I do have a 350L fuel pump.


Car goes like a rocket though after it relearned boost it was really smooth. Boost rolls in steadily but one thing I did change is 4500+ increased the boost a litle so it sits around 14 then goes to 16 and around 5000rpm peaks at 18psi before it would roll off after 4500.
Fans turn on and off too. EGTs look ok. AFRS look great and very responsive soon as i go wot almost instant 12.5.  Just have to fix the STFT creap. LTFT is -0.79 and stuck there. I did put Norla back to 04 so not sure why when stft creaps up would expect ltft to go up a bit too to correct that.

Edit did second pass FKKVS STFT at idel is still high. I tried puttting LAMFA back to stock but noticed my AFR gauge was stuck on 14 again even at WOT; so it does use Lamfa map untill BTS kicks in.
I used the Bosch Green calibration chart then the Volvo KRKTE calculator for TVUB and KRKTE.

TVUB is
7.98          9.94          11.90       13.93        15.89
2.3616   1.4880   1.0336   0.7552   0.6496

KRKTE is 0.06933

Edit again. Slightly adjusted TVUB and Ran 3rd log it did sit on STFT +27, I  cleared fault while engine running and saw STFT drop to -3.48 then it started hunting with the AFRs trying to get it right then went in to + 7 then slowly went back down to 0 and now sitting and hovering around 0stft part throttle is spot on. It could just be the injectors as brand new. I tested them before putting in and all where exactly same but slightly lower flow around 412 than its stated 452cc.

Also noticed TCV duty cycle is at 95% ill give it time to settle and adjust. But would be good to sort out wastegate eg just a 4psi spring and adjust whatever map acordingly. got it set at around 3psi at moment. But think happy with tune. Live how the fan now kicks in at around 97 and turns off at 92. And now got a faint gurgle when engine rpms drop, engine is also a lot quieter than was before.


« Last Edit: January 23, 2025, 01:33:20 AM by evolve » Logged
DWTS
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« Reply #2779 on: January 23, 2025, 12:14:10 AM »

If you flash using openmoose, it automatically fixes checksums

Good to know do the older versions of open moose also do that because the newest beta keeps crashing on my laptop when i connect to the car.
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Dannyhaddon
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« Reply #2780 on: January 23, 2025, 02:50:55 AM »

Good to know do the older versions of open moose also do that because the newest beta keeps crashing on my laptop when i connect to the car.

Yes, I use the older version
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evolve
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« Reply #2781 on: January 23, 2025, 03:12:57 AM »

Im using 10 beta. seems .net6 breaks things with canbus communication. Thats what im thinking anyways.

I also use Volvo Checksum monitor and manually check files mainly as precaution.

Make sure you flash etc at the right canbus speed too depending on software. Says it on openmoose website.
Mine uses 250 other is 500.
« Last Edit: January 23, 2025, 03:18:41 AM by evolve » Logged
keichi
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« Reply #2782 on: January 23, 2025, 04:18:20 AM »

Installed Green injectors, New 3.8 bar FPR and Flashed everything I did.

Can you give some more details about your fuel system? Did you replace it with return system and external FPR?
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evolve
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« Reply #2783 on: January 23, 2025, 04:54:31 AM »

Its still stock 3.8Bar Bosch FPR but I put a ProFLow 350L fuel pump in as the Walbro 250 I ordered wouldnt fit.

I may do return later but not sure if its needed. Im not looking any more power than 300ish as its a 2.4T auto and stock rods. Onboard Dyno (OBD-Link) says im doing 312hp and 476nm torque this is up from 264hp and 434nm.
I got to 280hp with white injectors old turbo. Auto is taking it just fine as fitted a cooler, bypassing radiator and an external filter with full synth oil.

I just want to be safe. It has a stage 3 tune and TD04HL-20T turbo 3.18" downpipe, wasnt happy with AFRS and it tended to run hot hence started customising it myself.
Return system may make things un-nessarily complicated. But not hard for me to do if think its needed.

Im just looking at adding a very slight burble as it is a C70 and not a s60R  Cheesy
If im looking at it right KFZWMN 17.250 and 21.750 rows from 2520 to redline set ignition timing to -10
and KFTVSA Column 80.25 3000 and 4000rpm got it at 2.25 and 5000 to 6520 got it at 1.75

Photo of motor https://photos.app.goo.gl/bD1VMNXKJhPLZz5y6

I dont want pops or crackles just a nice suttle burble.  I had it poping before before turbo and it blew the O2 sensor and I dont like that kind of oh there is a nother prop and crackle guy. XR5s and Hyundais are common hear with them tunes.
Anyone think before I flash it think its to agressive or two little to do anything?

« Last Edit: January 23, 2025, 04:57:23 AM by evolve » Logged
keichi
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« Reply #2784 on: January 23, 2025, 05:24:40 AM »

Its still stock 3.8Bar Bosch FPR but I put a ProFLow 350L fuel pump in as the Walbro 250 I ordered wouldnt fit.

I may do return later but not sure if its needed. Im not looking any more power than 300ish as its a 2.4T auto and stock rods. Onboard Dyno (OBD-Link) says im doing 312hp and 476nm torque this is up from 264hp and 434nm.
I got to 280hp with white injectors old turbo. Auto is taking it just fine as fitted a cooler, bypassing radiator and an external filter with full synth oil.

I just want to be safe. It has a stage 3 tune and TD04HL-20T turbo 3.18" downpipe, wasnt happy with AFRS and it tended to run hot hence started customising it myself.
Return system may make things un-nessarily complicated. But not hard for me to do if think its needed.

Im just looking at adding a very slight burble as it is a C70 and not a s60R  Cheesy
If im looking at it right KFZWMN 17.250 and 21.750 rows from 2520 to redline set ignition timing to -10
and KFTVSA Column 80.25 3000 and 4000rpm got it at 2.25 and 5000 to 6520 got it at 1.75

Photo of motor https://photos.app.goo.gl/bD1VMNXKJhPLZz5y6

I dont want pops or crackles just a nice suttle burble.  I had it poping before before turbo and it blew the O2 sensor and I dont like that kind of oh there is a nother prop and crackle guy. XR5s and Hyundais are common hear with them tunes.
Anyone think before I flash it think its to agressive or two little to do anything?



So i guess you just replaced the built in the fuel tank (fuel pump basket) FPR with new one?
Nevertheless check your idle fuel pressure. Sometimes with bigger fuel pumps stock FPR inside the tank can't keep up with releasing excess fuel pressure on idle (too much flow) and pressure in the rail goes higher then 3,8bar. Then you can have inconsistent idle fuel trims.

For pops/crackles you also need to modify KFZWOP.
Ignition is basically set with ZWOP and capped by ZWMN/MS from the "bottom" and by KFZW from the "top" (of course plus whole torque monitoring/regulating algo and many modifiers).
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evolve
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« Reply #2785 on: January 23, 2025, 05:37:30 AM »

Doesnt have a in take FPR its external next to the Fuel Filter. So to go returnless is quite simple apart from modifing the ecu for the change.

Ill check Fuel pressure before and after FPR see what its doing. ( Have to get a new pressure gauge) I think what you said is most likely what it is doing. FPR cant keep up, its also new to so may be tight. It was improving after a few blips of the throtle.
But if it is going to continue doing it I do have a larger Adjustable FPR that can do returnles as well, was going to use it on my other car but C70 can have it if need.

With crackle and pop dont really want to go into that extend. just a slight burble when rpms drop. (bit of cylinder cooling suposidly.)
« Last Edit: January 23, 2025, 05:56:41 AM by evolve » Logged
DWTS
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« Reply #2786 on: January 23, 2025, 05:42:53 AM »

Well in the meantime i tried the other fw version. And it seems its not that compatible. Car wont fire up on it. So flashed it back and all is fine again. But now i still dont have defs for my bin -_-
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evolve
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« Reply #2787 on: January 23, 2025, 05:52:24 AM »

Open your bin file in a hex editor or tunerpro and its Hex viewer and Look around line 18520 you should see the software number in the right hand column.

Just above it usually has the Words Volvo No Administrator so its pretty easy to find. Then someone may be able to work out Def files if any available.

I didnt think any was for mine but the Guru of Volvo Me7 was very nice and shared it. Since then Ive worked out a few more my self.
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Dannyhaddon
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« Reply #2788 on: January 23, 2025, 06:57:11 AM »

Well in the meantime i tried the other fw version. And it seems its not that compatible. Car wont fire up on it. So flashed it back and all is fine again. But now i still dont have defs for my bin -_-

Message me, I'll find all basic maps for you but you will need winols instead of tunerpro
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Dannyhaddon
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« Reply #2789 on: January 23, 2025, 06:59:36 AM »

Its still stock 3.8Bar Bosch FPR but I put a ProFLow 350L fuel pump in as the Walbro 250 I ordered wouldnt fit.

I may do return later but not sure if its needed. Im not looking any more power than 300ish as its a 2.4T auto and stock rods. Onboard Dyno (OBD-Link) says im doing 312hp and 476nm torque this is up from 264hp and 434nm.
I got to 280hp with white injectors old turbo. Auto is taking it just fine as fitted a cooler, bypassing radiator and an external filter with full synth oil.

I just want to be safe. It has a stage 3 tune and TD04HL-20T turbo 3.18" downpipe, wasnt happy with AFRS and it tended to run hot hence started customising it myself.
Return system may make things un-nessarily complicated. But not hard for me to do if think its needed.

Im just looking at adding a very slight burble as it is a C70 and not a s60R  Cheesy
If im looking at it right KFZWMN 17.250 and 21.750 rows from 2520 to redline set ignition timing to -10
and KFTVSA Column 80.25 3000 and 4000rpm got it at 2.25 and 5000 to 6520 got it at 1.75

Photo of motor https://photos.app.goo.gl/bD1VMNXKJhPLZz5y6

I dont want pops or crackles just a nice suttle burble.  I had it poping before before turbo and it blew the O2 sensor and I dont like that kind of oh there is a nother prop and crackle guy. XR5s and Hyundais are common hear with them tunes.
Anyone think before I flash it think its to agressive or two little to do anything?



Isnt it 3bar stock fuel pressure on non R models? My 16t 2.4t engine is saying 300+hp on logs
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